Assessor Resource

MEA707
Select and test aeronautical engineering materials

Assessment tool

Version 1.0
Issue Date: May 2024


Applications of this unit of competency include selecting engineering materials and materials tests, sourcing materials data; ensuring appropriate performance and physical standards for aeronautical applications; documenting materials tests, ensured calibration standards; interpreting and documenting materials data sheets as appropriate for mass production, batch production, jobbing shop, and prototyping applications.

Activities may be performed as a member of a design and development or engineering support team.

This unit is used in workplaces that operate under the airworthiness regulatory systems of the Australian Defence Force (ADF) and the Civil Aviation Safety Authority (CASA).

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1.

Identify classes of materials, based on properties and materials tests relevant to aeronautical engineering

1.1

Identify classes of materials, based on properties, required for particular aeronautical engineering applications

1.2

Relate material properties to common production and construction methods and processes

1.3

Identify common characteristics, faults or flaws in materials and components or product in particular engineering applications

1.4

Identify test methods for materials and components or product in particular engineering applications

1.5

Identify specific industrial test standards/codes, calibration requirements, regulations and authorities related to selection of materials and products for particular engineering applications

1.6

Investigate the role of Australia’s national measurement system

2.

Identify and use sources of information on engineering materials, materials tests and test equipment

2.1

Identify and use appropriate sources of information on materials

2.2

Identify and use appropriate sources of information on methods of testing of properties of materials to ensure suitability for a particular application

2.3

Identify and use appropriate sources of information on materials, materials tests, test calibration, test certificates, regulations, standards, standards councils/societies/authorities/regulatory bodies

2.4

Investigate and report on the use of standards and codes

2.5

Identify and use appropriate sources of information on material safety data sheets (MSDS)

3.

Specify and implement materials for particular aeronautical engineering applications

3.1

Select materials for use in given aeronautical engineering applications based on relevant test information

3.2

Incorporate materials and components into aeronautical processes in accordance with design functional requirements

4.

Specify and implement methods used to test or obtain the properties of engineering materials

4.1

Specify and implement tests of materials to ensure quality, safety or suitability for a range of applications

4.2

Ensure traceability of measurement standard

4.3

Obtain test sheets/certificates for appropriate materials for applications in accordance with organisational procedures and/or codes and regulations

4.4

Obtain appropriate MSDS for applications in accordance with organisational procedures and/or codes and regulations

5.

Report on and record materials design data and methods and results of materials tests

5.1

Report and record materials selections against design functional requirements in accordance with organisational procedures, codes and regulations, including environmental impact and sustainability assessment

5.2

Report and record materials tests and test sheets/certificates in accordance with organisational procedures, codes and regulations

5.3

Ensure appropriate calibration and traceability

5.4

Report and record appropriate MSDS for applications in accordance with organisational procedures, codes and regulations

Evidence required to demonstrate competency in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria under the specified conditions of assessment, and must include:

selecting class of materials for an application based on comparison of properties for a significant range of materials classes

selecting class of materials for an application suitable to production and construction methods and processes

identifying, overcoming or compensating for common characteristics, faults or flaws in materials or product

identifying test methods for materials and components, specific industrial test standards and regulations for particular engineering applications

identifying test methods for faults or flaws in materials and components or product

selecting materials following an extensive search of appropriate sources of information, including manufacturer’s catalogues and websites

selecting appropriate tests from a range of possible tests, following an extensive search of appropriate sources of information, including manufacturer’s catalogues and websites

satisfying applicable standards and regulations for materials and components

sourcing materials test certificates and using the material properties information from them

sourcing, obtaining and implementing MSDS

implementing tests correctly for materials and component faults and properties of materials

selecting test methods appropriate to applications

obtaining appropriate test sheets/certificates for applications

completing reports, records and design documentation

addressing environmental impact and sustainability issues

reporting, recording and filing test reports and documentation

implementing materials tests and test sheets/certificates, test calibration and traceability.

Evidence required to demonstrate competency in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria and include knowledge of:

properties of materials classes

the effect of material properties on production and construction methods and processes

the effect of characteristics, faults or flaws in materials on product and processes

test methods for materials and components, specific industrial test standards, regulations and authorities related to particular engineering applications

test methods for faults or flaws in materials and components or product

methods of accessing and using alternative information sources

test procedures and typical applications for tests

sources and uses of information on materials, materials tests, test certificates, regulations, standards, regulatory bodies and industrial authorities

methods of accessing MSDS and their relevance to procedures

identification of materials for an application based on comparison of properties of materials

identification of test for an application based on an understanding of its ability to measure specific material or product properties

significance of test sheets/certificates to applications

the need for obtaining and filing test sheets/certificates

materials selections in relation to design functional requirements

environmental impact and sustainability assessment

significance of test reports and documentation to applications

significance of reporting and recording procedures

significance of materials tests and test sheets/certificates, test calibration and traceability

significance of reporting and recording procedures.

This unit may be assessed on the job, off the job or a combination of both on and off the job. Where assessment occurs off the job, that is, the candidate is not in productive work, then a simulated working environment must be used that reflects realistic workplace situations and conditions.

The competencies covered by this unit would be demonstrated by an individual working alone or as part of a team.

Where applicable, reasonable adjustment must be made to work environments and training situations to accommodate ethnicity, age, gender, demographics and disability.

Assessment methods must be by direct observation of tasks and include questioning on underpinning knowledge to ensure its correct interpretation and application.

Assessment may be applied under project-related conditions (real or simulated) and require evidence of process.

Assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances.

Assessors must be satisfied that the candidate can competently and consistently:

identify classes of materials for specific aeronautical engineering situations and specify by material specification

identify testing requirements for selected materials and applicable organisations for the conduct of tests

identify and specify processes required to achieve required material properties

obtain and apply relevant MSDS

ensure that material manufacturing and test records meet regulatory requirements.

Assessment may be in conjunction with assessment of other units of competency where required.

Assessors must satisfy the requirements of the National Vocational Education and Training Regulator (Australian Skills Quality Authority, or its successors).


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1.

Identify classes of materials, based on properties and materials tests relevant to aeronautical engineering

1.1

Identify classes of materials, based on properties, required for particular aeronautical engineering applications

1.2

Relate material properties to common production and construction methods and processes

1.3

Identify common characteristics, faults or flaws in materials and components or product in particular engineering applications

1.4

Identify test methods for materials and components or product in particular engineering applications

1.5

Identify specific industrial test standards/codes, calibration requirements, regulations and authorities related to selection of materials and products for particular engineering applications

1.6

Investigate the role of Australia’s national measurement system

2.

Identify and use sources of information on engineering materials, materials tests and test equipment

2.1

Identify and use appropriate sources of information on materials

2.2

Identify and use appropriate sources of information on methods of testing of properties of materials to ensure suitability for a particular application

2.3

Identify and use appropriate sources of information on materials, materials tests, test calibration, test certificates, regulations, standards, standards councils/societies/authorities/regulatory bodies

2.4

Investigate and report on the use of standards and codes

2.5

Identify and use appropriate sources of information on material safety data sheets (MSDS)

3.

Specify and implement materials for particular aeronautical engineering applications

3.1

Select materials for use in given aeronautical engineering applications based on relevant test information

3.2

Incorporate materials and components into aeronautical processes in accordance with design functional requirements

4.

Specify and implement methods used to test or obtain the properties of engineering materials

4.1

Specify and implement tests of materials to ensure quality, safety or suitability for a range of applications

4.2

Ensure traceability of measurement standard

4.3

Obtain test sheets/certificates for appropriate materials for applications in accordance with organisational procedures and/or codes and regulations

4.4

Obtain appropriate MSDS for applications in accordance with organisational procedures and/or codes and regulations

5.

Report on and record materials design data and methods and results of materials tests

5.1

Report and record materials selections against design functional requirements in accordance with organisational procedures, codes and regulations, including environmental impact and sustainability assessment

5.2

Report and record materials tests and test sheets/certificates in accordance with organisational procedures, codes and regulations

5.3

Ensure appropriate calibration and traceability

5.4

Report and record appropriate MSDS for applications in accordance with organisational procedures, codes and regulations

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Classes of materials include:

Non-ferrous metals and alloys - copper, aluminium, zinc, lead, tin, titanium and their alloys

Ferrous metals - carbon steels, alloy steels and cast irons

Non-metallic - composite materials, bearing materials, lubricants, ceramics, polymers and fabrics, adhesives

Electrical insulation materials, thermal conductors and insulators, electrical conductors, semiconductors and insulators

Properties of materials include:

Strength, elasticity, plasticity, malleability, toughness, brittleness, fatigue endurance, mouldability, weldability, machinability, formability, resistance to creep and stress relaxation, resistance to degradation (e.g. use of plastic fillers to enhance UV resistance), adhesion; electrical, magnetic, thermal, chemical and optical; material structure and effect on properties, flammability of fabrics

Other factors include:

Corrosion and corrosion protection methods

Aging of metals and fatigue

The effect of manufacturing and construction processes on material properties (e.g. effect of heat treatment on corrosion resistance and fatigue properties, hydrogen embrittlement, shot peening of surfaces)

The effect of property enhancement on design (e.g. adhesives plus sintering replacing some forging and machining of gears on shafts)

Lay-up methods for composite structures

Costs, such as manufacture of material, source of material, and typical applications and possibilities

Aeronautical engineering refers to:

The engineering discipline concerned with the conceptual development, research, design, manufacture, implementation, installation, commissioning and maintenance of aerospace mechanical, hydraulic, pneumatic, fuel and fire products, processes, systems or services for civil and military applications

Australia’s national measurement system includes:

National Measurement Institute (NMI)

National Association of Testing Authorities

Standards Australia

Joint Accreditation System of Australia and New Zealand

Sources of information include:

Reference texts

Manufacturer’s catalogues and industrial magazines

Websites

Use of phone, email and fax information gathering

Standards councils/societies/ authorities/regulatory bodies include:

Australian Standards (AS)

American Society of Testing and Materials (ASTM)

US Military Specification (MIL Spec.)

American Society of Manufacturing Engineers (ASME)

International Standards Organisation (ISO)

CASA

ADF

United States Federal Aviation Authority

European Aviation Safety Agency

Standards and codes include:

Non-destructive testing (NDT) and mechanical test standards

Chemical test standards

Electrical test standards

Compliance test standards for components

Tests of materials include:

Destructive, including tensile, compression, impact, hardness, fatigue, corrosion, stress relaxation and creep, and peel resistance (adhesives)

Non-destructive, including hardness, ultrasonics, X-ray, magnetic particle, dye penetrant, eddy current, surface friction, conductivity, heat expansion, photoelastic, heat capacity refractive index and magnetic hysteresis loop

Traceability includes:

Test calibrations that can be traced back to the relevant base unit in the relevant measurement system

Evidence required to demonstrate competency in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria under the specified conditions of assessment, and must include:

selecting class of materials for an application based on comparison of properties for a significant range of materials classes

selecting class of materials for an application suitable to production and construction methods and processes

identifying, overcoming or compensating for common characteristics, faults or flaws in materials or product

identifying test methods for materials and components, specific industrial test standards and regulations for particular engineering applications

identifying test methods for faults or flaws in materials and components or product

selecting materials following an extensive search of appropriate sources of information, including manufacturer’s catalogues and websites

selecting appropriate tests from a range of possible tests, following an extensive search of appropriate sources of information, including manufacturer’s catalogues and websites

satisfying applicable standards and regulations for materials and components

sourcing materials test certificates and using the material properties information from them

sourcing, obtaining and implementing MSDS

implementing tests correctly for materials and component faults and properties of materials

selecting test methods appropriate to applications

obtaining appropriate test sheets/certificates for applications

completing reports, records and design documentation

addressing environmental impact and sustainability issues

reporting, recording and filing test reports and documentation

implementing materials tests and test sheets/certificates, test calibration and traceability.

Evidence required to demonstrate competency in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria and include knowledge of:

properties of materials classes

the effect of material properties on production and construction methods and processes

the effect of characteristics, faults or flaws in materials on product and processes

test methods for materials and components, specific industrial test standards, regulations and authorities related to particular engineering applications

test methods for faults or flaws in materials and components or product

methods of accessing and using alternative information sources

test procedures and typical applications for tests

sources and uses of information on materials, materials tests, test certificates, regulations, standards, regulatory bodies and industrial authorities

methods of accessing MSDS and their relevance to procedures

identification of materials for an application based on comparison of properties of materials

identification of test for an application based on an understanding of its ability to measure specific material or product properties

significance of test sheets/certificates to applications

the need for obtaining and filing test sheets/certificates

materials selections in relation to design functional requirements

environmental impact and sustainability assessment

significance of test reports and documentation to applications

significance of reporting and recording procedures

significance of materials tests and test sheets/certificates, test calibration and traceability

significance of reporting and recording procedures.

This unit may be assessed on the job, off the job or a combination of both on and off the job. Where assessment occurs off the job, that is, the candidate is not in productive work, then a simulated working environment must be used that reflects realistic workplace situations and conditions.

The competencies covered by this unit would be demonstrated by an individual working alone or as part of a team.

Where applicable, reasonable adjustment must be made to work environments and training situations to accommodate ethnicity, age, gender, demographics and disability.

Assessment methods must be by direct observation of tasks and include questioning on underpinning knowledge to ensure its correct interpretation and application.

Assessment may be applied under project-related conditions (real or simulated) and require evidence of process.

Assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances.

Assessors must be satisfied that the candidate can competently and consistently:

identify classes of materials for specific aeronautical engineering situations and specify by material specification

identify testing requirements for selected materials and applicable organisations for the conduct of tests

identify and specify processes required to achieve required material properties

obtain and apply relevant MSDS

ensure that material manufacturing and test records meet regulatory requirements.

Assessment may be in conjunction with assessment of other units of competency where required.

Assessors must satisfy the requirements of the National Vocational Education and Training Regulator (Australian Skills Quality Authority, or its successors).

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Identify classes of materials, based on properties, required for particular aeronautical engineering applications 
Relate material properties to common production and construction methods and processes 
Identify common characteristics, faults or flaws in materials and components or product in particular engineering applications 
Identify test methods for materials and components or product in particular engineering applications 
Identify specific industrial test standards/codes, calibration requirements, regulations and authorities related to selection of materials and products for particular engineering applications 
Investigate the role of Australia’s national measurement system 
Identify and use appropriate sources of information on materials 
Identify and use appropriate sources of information on methods of testing of properties of materials to ensure suitability for a particular application 
Identify and use appropriate sources of information on materials, materials tests, test calibration, test certificates, regulations, standards, standards councils/societies/authorities/regulatory bodies 
Investigate and report on the use of standards and codes 
Identify and use appropriate sources of information on material safety data sheets (MSDS) 
Select materials for use in given aeronautical engineering applications based on relevant test information 
Incorporate materials and components into aeronautical processes in accordance with design functional requirements 
Specify and implement tests of materials to ensure quality, safety or suitability for a range of applications 
Ensure traceability of measurement standard 
Obtain test sheets/certificates for appropriate materials for applications in accordance with organisational procedures and/or codes and regulations 
Obtain appropriate MSDS for applications in accordance with organisational procedures and/or codes and regulations 
Report and record materials selections against design functional requirements in accordance with organisational procedures, codes and regulations, including environmental impact and sustainability assessment 
Report and record materials tests and test sheets/certificates in accordance with organisational procedures, codes and regulations 
Ensure appropriate calibration and traceability 
Report and record appropriate MSDS for applications in accordance with organisational procedures, codes and regulations 

Forms

Assessment Cover Sheet

MEA707 - Select and test aeronautical engineering materials
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

MEA707 - Select and test aeronautical engineering materials

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: